Project Background

Xinhua‑Du Xinjiang mining area of Jinchuan Group is a large‑scale open‑pit mine with wide mining scope and long transport routes. Some sites have no municipal power supply. The mine suffers huge day‑night temperature difference, frequent sand‑wind and frigid winter. Numerous mining dump trucks undertake ore and slag transportation.
Traditional manual trip registration requires heavy manpower for scattered posts. Manual recording is error‑prone in sand‑wind and night conditions, with risks of artificial data manipulation. Lack of on‑site display and snapshot archives frequently causes reconciliation disputes. The project requires solar‑powered automatic vehicle counting robot adapted to harsh northwest mining environment for unattended transport management.

Project Pain Points

1. Severe open‑pit mine conditions in Northwest China: huge temperature difference, heavy sand‑dust, frigid winter; difficult wiring at sites without municipal electricity.
2. High labor cost & large manual error: scattered posts lead to heavy staffing; missing or wrong records often occur in sand‑wind and night.
3. Artificial data loopholes: manual registration may be manipulated, trip authenticity cannot be guaranteed.
4. Restricted construction without mains power: high cost and long period for cable laying on remote haul roads.
5. No on‑site display and traceable evidence, leading to frequent reconciliation conflicts.

Solution

Chongqing Jinyun Machinery deployed Mine Vehicle Automatic Counting Robot for Xinhua‑Du Xinjiang mine of Jinchuan Group, equipped with complete solar power supply system. Pole‑mount integrated devices are installed on main haul roads. Mining trucks pass without stop. License‑plate recognition and trip accumulation are completed automatically. Outdoor high‑brightness LED screen displays plate number and real‑time trip sequence. All snapshots and statistical data are uploaded to cloud storage. Cable laying is not required for fast deployment adapting to complex open‑pit mine conditions.

Hardware Advantages
‑ Industrial outdoor‑protected hardware, sand‑wind resistant and cold‑resistant, stable 7×24‑hour operation under huge temperature difference in Xinjiang open‑pit mine.

‑ Complete solar photovoltaic power kit enables independent operation for off‑grid sites, eliminating cable‑laying construction cost.

‑ Light‑weight pole‑mount installation with minimal civil work; equipment can be migrated and reused as mining working face advances.

‑ High‑definition camera with infrared fill‑light ensures reliable license‑plate recognition under sand‑dust and dark night. High‑brightness LED screen keeps readable under strong sunlight.

Core Software Functions

1. AI license‑plate recognition & automatic counting: identify mining truck plates, accumulate transport trips, distinguish inbound and outbound directions.
2. Real‑time LED on‑site display: show plate number and trip number immediately upon vehicle passing to reduce reconciliation conflicts.
3. Cloud archiving of vehicle snapshots: auto‑capture photos bound with plate number, timestamp and trip data for traceable inquiry.
4. Cloud management platform: view full transport records remotely on PC and mobile terminals; auto‑generate daily & monthly reports with data export support.
5. Vehicle access control: whitelist for authorized mining trucks and blacklist for unauthorized vehicles.

On‑site Application Effect

After deployment, mining dump trucks finish license‑plate recognition and trip statistics without stopping, with real‑time counting result shown on LED screen.
Solar power solves off‑grid difficulty of remote haul roads. Multiple manual attendance posts are completely replaced to cut labor cost. The equipment runs steadily under sand‑wind, frigid weather and large temperature fluctuation.
All transport records and snapshots are stored in cloud to prevent artificial data tampering. Transparent on‑site display greatly reduces ore‑transport reconciliation disputes, realizing unattended digital management for open‑pit mine vehicle transportation.

Customer Benefits

1. Cost‑efficiency improvement: Replace manual posts; solar power cuts cable‑laying investment and overall operating cost.
2. Strong adaptability for harsh environment: sand‑wind and cold resistant for northwest open‑pit mine with large temperature difference and heavy dust.
3. Fast off‑grid deployment: solar power kit supports quick installation on remote haul roads; equipment is reusable after migration.
4. Transparent & traceable counting: LED on‑site display plus cloud snapshot archives provide solid evidence for reconciliation.
5. Remote digital supervision: managers access mine transport statistics remotely to support production accounting and scheduling.