Project Background

Guangyuan Residue Yard is a large‑scale dedicated disposal site for construction spoil. It receives and stacks massive waste earth‑rock from surrounding infrastructure projects. A large number of dump trucks enter and exit day and night, bringing heavy workload for trip statistics.

Originally, vehicle trips were registered manually. During peak hours, traffic congestion often occurs with frequent missing and wrong records. Paper documents are easy to lose and bring heavy reconciliation burden, together with risks of manual data tampering. Without physical access control, irrelevant social vehicles enter randomly, which frequently causes freight settlement disputes. The site required an unattended automatic vehicle counting solution integrated with barrier gate for access control, auto‑statistics and full‑process evidence recording.

Project Pain Points

1. Heavy traffic pressure: dump trucks pass intensively day and night. Manual registration causes gate congestion and frequent statistic errors.
2. Manual‑management risks: hand‑written records face tampering risks and low data credibility.
3. Cumbersome paper‑ledger management: massive documents are easy to get lost, resulting in heavy accounting workload.
4. Lack of access control: no barrier‑gate restriction allows random entry of outside vehicles and disorderly site management.
5. Insufficient traceable evidence: only numerical records are kept, lacking photo evidence for trip disputes.

Solution

Chongqing Jinyun Machinery deployed Full‑Automatic Vehicle Automatic Counting Robot with Barrier Gate for Guangyuan Residue Yard. The fixed integrated system integrates license‑plate recognition, intelligent barrier gate, snapshot & video recording and LED indicator screen at the fixed entrance & exit. When dump trucks enter detection area, AI recognizes license plates and checks whitelist. Authorized vehicles get automatic barrier‑gate opening with inbound‑outbound direction judgment and trip counting. Unauthorized vehicles are blocked with system alarm. LED screen displays plate number, access status and accumulated trips in real‑time. Vehicle snapshots and videos are automatically saved, and all traffic data are uploaded to cloud platform for query, filtering and report export. The whole workflow of gate control, plate recognition, auto‑counting and evidence storage is fully automatic and unattended.

Hardware Advantages

‑ Integrated fixed counting unit with barrier‑gate, anti‑crash function, suitable for high‑frequency day‑night dump‑truck passages at residue yard.

‑ Multi‑position HD cameras deliver stable license‑plate recognition under rainy, dusty and night low‑light conditions.

‑ High‑brightness outdoor LED screen clearly shows plate number, access status and statistical trips under strong sunlight.

‑ Industrial‑grade enclosure with dust‑proof and mud‑resistance, adapting to harsh dusty‑wet working environment of residue yard for stable 24/7 operation.

‑ Barrier‑gate linkage controller: auto open after verification and alarm for abnormal vehicles to realize physical access management.

Core Software Functions

1. AI license‑plate recognition & barrier‑gate linkage: identify dump‑truck plates automatically, match whitelist, open gate for qualified vehicles, distinguish inbound‑outbound directions and count spoil‑receiving trips.
2. Real‑time LED on‑site display: show plate number, access result and accumulated trips for drivers’ on‑site check.
3. Dual evidence of photo and video: auto capture vehicle snapshots and store access videos with complete records of plate, body and carriage for dispute review.
4. Cloud management platform: remotely check full traffic records on PC and mobile terminals; support time‑period and plate‑based filtering; auto‑generate daily & monthly reports with one‑click export for spoil‑volume statistics and financial reconciliation.
5. Vehicle whitelist‑blacklist & alarm management: maintain dump‑truck whitelist, alarm for unauthorized outside vehicles and record abnormal events to strengthen site security.

On‑site Application Effect

After deployment, the entrance and exit of Guangyuan Residue Yard achieve full‑process unattended operation. When dump trucks arrive, the system automatically identifies plates, verifies permission, opens barrier‑gate and completes counting without manual registration.

Physical isolation by barrier‑gate effectively blocks random entry of irrelevant vehicles and standardizes gate order. Manual hand‑written registration is completely eliminated, removing errors and tampering risks. Every traffic record is attached with snapshots and video evidence stored in cloud database.

The system guarantees smooth vehicle passage under heavy‑traffic peak and reduces gate congestion. Complete data and multimedia evidence greatly cut down spoil‑transport settlement disputes, realizing digital management of access control, automatic counting and full traceability for large spoil disposal yard.

Customer Benefits

1. Efficiency improvement & cost reduction: unattended barrier‑gate system replaces on‑site registrars, speeds‑up vehicle passage and relieves gate congestion during peak hours.
2. Eliminate manual risks: automatically collected data avoid human‑caused missing records and tampering, ensuring objective and credible statistics.
3. Entrance‑exit security control: intelligent barrier‑gate physically filters outside vehicles and standardizes site order.
4. Full‑process traceable evidence: photo‑video dual storage provides solid proof for trip disputes and reduces commercial settlement conflicts.
5. Digital statistics & accounting: cloud platform automatically summarizes spoil‑receiving trips, supports one‑click report export and simplifies spoil‑volume statistics and financial reconciliation.