Project Background

Banan Residue Yard in Chongqing is a large‑scale spoil disposal site. It receives and manages waste earth‑rock from surrounding municipal, housing and highway construction projects. Dump trucks enter and exit frequently day and night.
In early stage, vehicle trips were registered manually. Gate congestion often occurs during peak traffic hours with frequent missing and wrong records. Massive paper documents get damp and damaged easily under field conditions, bringing heavy workload for spoil‑volume statistics and freight reconciliation. Without physical barrier‑gate control, irrelevant social vehicles enter randomly and cause site‑management difficulties. Photo‑video evidence is absent for trip disputes, which leads to frequent settlement conflicts. A barrier‑gate linked unattended vehicle counting system with full‑trace recording is required for access control, automatic statistics and traceable data management.

Project Pain Points

1. Heavy traffic pressure: dump trucks pass day and night. Manual registration slows down passage and causes gate congestion and statistic errors.
2. Manual‑management loopholes: hand‑written records face tampering risks and low data reliability.
3. Cumbersome paper‑ledger maintenance: numerous documents are vulnerable to dampness and loss, increasing financial reconciliation workload.
4. Lack of physical access control: no barrier‑gate restriction allows random entry of outside vehicles and disorderly site operation.
5. Insufficient dispute evidence: only manual numerical records are kept, without photo‑video proof for trip‑conflict review.

Solution

Chongqing Jinyun Machinery deployed Full‑Automatic Vehicle Automatic Counting Robot with Barrier Gate for Banan Residue Yard. Fixed integrated equipment is installed at main entrance & exit, integrating intelligent barrier gate, multi‑camera license‑plate recognition unit, outdoor LED display and cloud‑data module. When dump trucks enter detection zone, AI recognizes license plates and verifies vehicle whitelist. Authorized vehicles trigger automatic barrier‑gate opening. The system distinguishes inbound‑outbound directions and counts spoil‑receiving trips. Unauthorized vehicles are blocked with system alarm. On‑site LED screen shows plate number, access status and accumulated trips in real‑time. Vehicle snapshots and access videos are automatically saved. All traffic records are uploaded to cloud platform for time‑based and plate‑based filtering and auto report generation. The whole workflow of gate control, plate recognition, auto‑counting and evidence storage runs fully unattended.

Hardware Advantages

‑ Integrated fixed barrier‑gate counting unit for residue‑yard fixed gate, anti‑crash design for high‑frequency day‑night dump‑truck passages.

‑ Multi‑position HD cameras deliver stable license‑plate recognition under rainy, dusty and night low‑light conditions in Chongqing.

‑ High‑brightness outdoor LED screen displays plate number and trip statistics clearly under strong sunlight and rainy weather for driver check.

‑ Industrial‑grade dust‑proof, moisture‑proof and mud‑resistant enclosure, adapting to muddy and dusty site environment for stable 24/7 continuous operation.

‑ Barrier‑gate linkage controller: auto open after verification and alarm for abnormal vehicles to realize physical access isolation.

Core Software Functions

1. AI license‑plate recognition & barrier‑gate linkage: identify dump‑truck plates automatically, match whitelist, open gate for qualified vehicles, distinguish inbound‑outbound directions and count spoil‑receiving trips.
2. Real‑time LED on‑site display: show plate number, access result and accumulated trips for drivers’ on‑site verification.
3. Dual evidence of photo and video: auto capture snapshots and store access videos with complete records of plate, carriage and vehicle body for dispute review.
4. Cloud management platform: remotely access full traffic records on PC and mobile terminals; support filtering by time period and plate number; auto‑generate daily & monthly reports with one‑click export for spoil‑volume statistics and financial reconciliation.
5. Whitelist‑blacklist & alarm management: maintain dump‑truck whitelist, alarm for unauthorized outside vehicles and strengthen site‑gate security management.

On‑site Application Effect

After deployment of Jinyun full‑automatic vehicle counting robot with barrier gate, the gate of Banan Residue Yard achieves full‑process unattended operation. When dump trucks arrive, the system finishes plate recognition and permission verification automatically. Authorized vehicles get auto gate‑opening and trip counting without manual registration.

Intelligent barrier‑gate provides physical isolation and blocks random entry of irrelevant vehicles to standardize gate order. Manual paper registration is completely eliminated, removing risks of statistic errors and artificial data tampering. Every traffic record is attached with snapshots and video evidence stored on cloud.

The system improves passage speed under peak‑traffic condition and relieves gate congestion. Complete multimedia evidence greatly reduces spoil‑transport settlement conflicts, realizing digital management of access control, automatic counting and full traceability for Banan Residue Yard.

Customer Benefits

1. Cost reduction & efficiency improvement: unattended barrier‑gate system replaces on‑site registrars, speeds‑up vehicle passage and mitigates gate congestion in peak hours.
2. Eliminate manual risks: auto‑collected statistics avoid human‑caused missing records and tampering, ensuring objective and reliable data.
3. Physical gate access control: barrier‑gate blocks outside vehicles and standardizes site management order.
4. Full‑process traceable evidence: photo‑video dual‑storage provides solid proof for trip disputes and reduces commercial settlement conflicts.
5. Digital statistics & reconciliation: cloud platform automatically summarizes spoil‑receiving trips and supports one‑click report export, simplifying spoil‑volume statistics and financial accounting work.