Jinyun Machinery

Truck Counting & Volume Measurement System Solution

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Intelligent Management Solution for Mine Truck Counting

Time:2026-08-25 16:24 Source:未知

Solution Overview

Modern open‑pit mines and earth‑moving construction sites face long‑standing pain points including manual counting errors, difficulty monitoring actual loading status of dump trucks, inefficient statistics for haulage volume, and high onsite labor costs.

Jinyun provides an integrated digital management solution combining hand‑held mine truck counter and excavator loading counter system. By integrating AI visual recognition, industrial‑grade field terminals, mobile mini‑program and PC‑end management software, this solution realizes whole‑process digital supervision from excavator loading to truck haulage counting. It effectively eliminates manual statistical errors, supervises loading quality, cuts labor expenses and improves overall operational efficiency for mines and large construction projects.

Core Composition of the Solution

1. Hand‑Held Mine Truck Counter

The portable onsite counting terminal handles haul‑truck statistics at access points.

  • Guarantee 100% counting accuracy, support dual‑point and multi‑point counting modes.
  • Print receipts for drivers while capturing vehicle photos simultaneously for reconciliation and evidence keeping.
  • Local data storage prevents data loss. Industrial hardware works stably under ‑30℃~60℃.
  • Remote parameter configuration, data and image query via mini‑program without downloading APP. PC and mobile software deliver complete data statistics.

2. Excavator Loading Counter System

Installed on excavators to monitor loading links at source.

  • AI vision identifies full‑load and under‑load conditions, supervising each truck to be fully loaded.
  • Anti‑vibration industrial hardware adapts to excavator harsh working environment, supports 24‑hour non‑stop operation all year round.
  • Automatic timing function filters idle time and records only effective working hours of excavators. Real‑time video snapshot, remote supervision from office.
  • Pre‑configured finished equipment, self‑installation completed within 2 minutes for rapid deployment.

Solution Value & Benefits

  1. Whole‑process traceable management
    Cover excavator loading monitoring and truck haulage counting. Loading snapshots, vehicle photos, counting logs and working‑hour records are saved and uploaded, supporting full‑process traceability and audit.
  2. Eliminate manual errors & prevent loss
    Replace error‑prone manual paper counting. AI checks loading status to avoid under‑loading waste. Counting data is stable and non‑volatile.
  3. Reduce onsite labor input
    Minimize manual staff deployed for counting and supervision. Managers can review all key data remotely via mini‑program or computer software.
  4. Boost overall site productivity
    Standardize loading operations, increase excavator working efficiency by more than 20%, optimize haulage scheduling and lift project profitability.
  5. Adapt to harsh field environment
    Both sets of devices adopt industrial‑grade hardware, resisting high‑low temperature, vibration and dust, perfectly matching mine and earth‑rock site conditions.

Typical Application Scenarios

Open‑pit mines, quarries, large‑scale earth‑rock projects, muck disposal yards, road and infrastructure construction sites.

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